Full Automatic Dust Medical Face Pure Electric No Cylinder Mask Making Machine with 3 Line, Auto Surgical Face Mask Machine 1860

Full-Automatic Cup Mask Production Line SMF-99

 

I. Introduction of Production Line
This production line is used for making N95 cup masks made of nonwoven fabric and various melt-blown materials. As a producing standard, N95 has filtering efficiency of up to 95%, and it has two types, i.e.: industrial dustproof mask and medical class, the latter is known as higher grade of N95 mask. N95 is actually a test of protection grade, both industrial and medical masks comply with the same test standard. One of the biggest difference between the two is, medical mask has an additional anti-splash layer.
Compared to plane mask, cup mask has the following advantages: 1. Unique appearance design, better shield over face, increase the difficulty of dust and viruses to enter mouse and nose; 2. It uses the ergonomic design which fits the nose best, and improves wearing comfort.
It is a full auto Cup Mask production line, whose core is ultrasonic welding technology. With the model SMF-99, it is a full-automatic Cup Mask line developed and made by Shenzhen Rison Automation Co., Ltd.
The machine realizes complete automatic production in full process from raw materials (2~6 layers) feeding to hot pressing, ultrasonic edge edge-sealing, cutting, earloop welding, text printing, attaching nose bridge, finished product output, waste removal. The entire machine is conveyed by servo. Special positioning system supports well and works well with every work station. Special production process makes the product has sharp pattern, keeps its shape during the production and minimizes materials waste, moreover, it provides strong guarantee for product quality. Another highlight of the machine is that it has waste recycling device. It is suitable for any working environment. The equipment runs stably, able to work continuously for a long time, and the product it made has high pass rate.
The machine uses PLC, touch panel control, while main conveyor belt uses single-phase motor, motor conveyance, therefore it is characterized by precise driving, stable control and adjustable speed.

II. Product features
1. High stability, low failure rate, sleek appearance, rustless;
2. Computer PLC control, servo drive, high degree of automation;
3. Photoelectric detection of raw materials prevents mistakes and reduces waste.

III. Main electrical parts
Parts of mask blank machine:
1. Variable frequency motor
2. Hot pressing 3 work stations
3. Ultrasound: 3 sets
4. PLC control system: 3 sets
5. Electronic eyes and sensing fiber
6. Step motor
7. Cylinder:
8. Electronic eyes: 15 sets
Parts of conveyor:
Variable-speed motor: 1 set

V. Introduction of mask blank machine
This machine is developed using state-of-the-art high technology in cooperation with professional engineers. It is a mask making equipment widely recognized for its high production speed, high stability and full configurations. What the operator need do is putting the raw materials on the feeder, after completing all settings, let the machine run automatically. It realizes virtual full-process automatically production, except packaging process which requires only 1 worker. The equipment adopts ultrasonic welding, which allows the product to be sleek in appearance, the production to be hygienic and environmentally friendly. The output is 20-30 pcs/minute, and the daily output can reach 20,000-30,000/day.  the length of nose bridge is adjustable, and the tolerance of product size is ±1mm. Depending on customer's requirements, different specifications of masks are available by replacing some molds. It can produce 2-6 layers of non-woven mask sheets. We can provide the design tailoring your requirements. Our products are sleek in appearance, stable in performance, low in failure rate, compact in size, small in footprint. It is aluminum alloy structure, which allows it to be sleek, solid and rustless.

VI. Production process
Import raw materials, automatic feeding, automatic hot pressing, automatic welding, automatic edge cutting, automatic earloop welding, nose line cutting/feeding, photoelectric detection, finished product output, tray clear-up, full-process automation.

VII. Product features
1. It uses aluminum alloy structure, which is sleek, solid and rustless.
2. Computer PLC control, high stability, low failure rate and low noise.
3. Servo motor and step motor drive, high precision.
4. Photoelectric detection of raw materials prevents errors and reduces waste.
5. The machine mount uses pulleys and fixed feet, which is easy and fast to move, strong in stability, and does not shake.
6. This model is equipped with new advanced conveyor belt, which automatically collects products with high accuracy, so the work need to do is collection and packing only.
7. The equipment can be modified according to product requirements, product size, length and thickness.
8. Different earloop machines can be configured according to specific production orders, allows the production to be economical and pragmatic. It completely solves the big issues that the customer faces such as capital cost + floor space + staffing, virtually brings great economic benefits to customers.









VIII. Specifications
Measurements of the machine:
Measurements of whole machine: (L×W×H): 10400mm×1500mm×1650.4mm
Efficiency:
Output: 20-63PCS/minute, daily output: 20,000-30,000/day
Air pressure:
  66 /cm², using flow rate: about 300L/min
Machine weight:
  2300KG
Body material:
  Aluminum alloy
Voltage:
  220V
Control method:
  PLC
Power:
  13KW
Detection mode:
  Photoelectric detection
Working environment: temperature 10-35 ºC, humidity 5-35% HR, non-flammable, bo corrosion gas, no dust (with cleanliness of minimum 100,000)

Precision: +/- 2mm

Mask finish